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Wichtigste Produkte

MCDA RecycleMaster 1000 Asphalt-Recyclinganlage

Kurzbeschreibung

What Is Asphalt Pavement Recycling Technology?

Asphalt pavement recycling technology refers to the process of reclaiming and reusing deteriorated asphalt pavement materials that no longer meet service requirements.

Through milling, excavation, crushing, screening, and reheating, reclaimed asphalt pavement (RAP) is blended with new aggregates, fresh asphalt binder, and rejuvenating agents (if required) to produce a recycled asphalt mixture with reliable road performance. This recycled material can be reused for surface courses, base layers, and other pavement structures.

With the continuous expansion of road networks worldwide, pavement maintenance pressure is increasing rapidly. Potholes are one of the most common and hazardous asphalt pavement distresses. If not repaired in time, potholes can expand quickly under heavy traffic loads and rainwater infiltration—significantly increasing maintenance costs and posing serious safety risks to road users.

In many regions, road authorities require that “potholes must not remain overnight.”
This makes a mobile, on-site asphalt hot recycling machine essential for modern road maintenance operations.

DSC03074 DSC03184 DSC03194

Why Choose On-Site Hot Recycling?

Traditional cold patching materials often suffer from poor durability and bonding performance.
Our asphalt hot recycling system allows on-site heating, mixing, and reuse of reclaimed asphalt, producing hot mix material with excellent workability and long-term performance—comparable to conventional hot mix asphalt.

This solution enables:

  • Immediate pothole repair
  • Reduced material waste
  • Lower operating costs
  • Minimal traffic disruption

Integrated Mobile Asphalt Hot Recycling System

The machine is built on a Class II truck chassis and integrates multiple functions into one compact, highly mobile unit:

  • Auxiliary power output system
  • Vertical heating system
  • Hydraulic mixing system
  • Water-based dust removal system

Optional auxiliary equipment includes:

  • Emulsified asphalt spraying system
  • Pavement cutting unit
  • Crushing and milling tools
  • Compaction equipment

Together, these components form a complete reclaimed asphalt recovery, heating, mixing, and reuse system, ideal for municipal and highway maintenance.


Key Advantages

  • No seasonal limitations – suitable for year-round maintenance
  • Rapid mobilization & fast repair – ideal for emergency pothole repairs
  • Quick operation & fast demobilization
  • High efficiency with low energy consumption
  • Low emissions and environmentally friendly operation
  • Easy operation with high safety standards

Thanks to its compact design, the machine is especially suitable for:

  • Urban municipal roads
  • Narrow streets and residential areas
  • Community roads and local access roads

No traffic restriction advantage in city environments.


Main Performance Features

1. Advanced Patented Heating Technology

Adopts honeycomb indirect heating technology, ensuring high-efficiency and high-quality asphalt recycling.
Indirect heating prevents aggregate and asphalt aging, preserving material performance.

2. Hot Air Circulation Heating System

Ensures uniform heating of aggregates, improving thermal efficiency and reducing energy loss.

3. High Productivity

Capable of heating and recycling 2–3 tons of asphalt mixture per hour, fully meeting the demand for pothole backfilling and rapid hot patch repair.

4. Environmental Protection Design

Equipped with:

  • Water-based dust removal
  • Multi-stage filtration system

Effectively reduces smoke, odor, and dust emissions, meeting modern environmental requirements.

5. Dual Control System

  • Integrated automatic control system
  • Manual operation mode

Simple operation, safe, reliable, and adaptable to different working conditions.

6. All-in-One Road Maintenance Solution

Integrates:

  • Pothole cutting
  • Crushing and milling
  • Heating and mixing
  • Emulsified asphalt spraying
  • Compaction

One machine completes the full hot patch repair process on-site.


Typische Anwendungen

  • Emergency pothole repair
  • Kommunale Straßeninstandhaltung
  • Highway and arterial road patching
  • Airport pavement maintenance
  • Residential and community road repairs

 Looking for a Smarter Way to Repair Potholes?

Our asphalt hot recycling machine helps road maintenance teams:

  • Repair faster
  • Spend less
  • Reuse existing materials
  • Improve long-term pavement performance

Contact us today to get technical specifications, configuration options, and pricing.

 

Was wir bieten

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